Welcome to Intellispec !
Revolutionize your manufacturing operations with our end-to-end framework: INSPECT critical equipment, ASSESS mechanical and corrosion integrity, PLAN maintenance and turnarounds, EXECUTE precise interventions, MONITOR asset health in real-time, and COMPLY with regulatory standards. Equip your team with intelligent tools for inspection, assessment, planning, execution, monitoring, and compliance.
Asset Integrity Compliance
Corrosion Detection Accuracy
Mechanical Integrity Assessments
QA/QC Inspection Coverage
Equipment Reliability
Turnaround Efficiency
From first investment to substantial gains, your roadmap to tangible value and measurable impact
Foundation
Establish a comprehensive asset monitoring system with corrosion detection and mechanical integrity assessment capabilities.
Outcome: Asset integrity inspection baseline established
Optimization
Deploy automated QA/QC workflows with real-time monitoring and compliance tracking across all inspection processes.
Outcome: 95% corrosion detection accuracy achieved
Excellence
Attain complete asset integrity management with predictive maintenance, automated turnarounds, and 100% regulatory compliance.
Outcome: 100% mechanical integrity compliance achieved
How intelliSPEC solves critical power industry challenges through intelligent, data-driven innovation.
Corrosion Catastrophe
Hidden corrosion in manufacturing equipment causing unexpected failures and safety risks
Impact: $3M+ potential loss per undetected corrosion failure
Advanced Corrosion Monitoring
AI-powered corrosion detection with automated inspection workflows and predictive failure prevention
IntelliInspect, IntelliIntegrity, IntelliVision
Corrosion & Asset Integrity Specialists
Leveraging deep expertise in corrosion monitoring and manufacturing asset integrity
Asset Integrity Leaders
95%
Corrosion detection accuracy
QA/QC Process Inefficiency
Manual QA/QC processes causing inconsistencies, missed defects, and compliance gaps
Regulatory violations and flight restrictions
Automated QA/QC Workflows
Digital QA/QC platform with automated inspection workflows, real-time quality monitoring, and compliance tracking
IntelliInspect, IntelliComply, IntelliVision
QA/QC Excellence Specialists
Leveraging expertise in automated QA/QC processes and quality management systems
Quality Assurance Leaders
100%
QA/QC inspection coverage
Turnaround Complexity
Complex manufacturing turnarounds causing delays, cost overruns, and safety risks due to poor planning
Millions in lost production and safety incidents
Intelligent Turnaround Management
AI-powered turnaround planning with automated workflows and real-time execution monitoring
IntelliTurn, IntelliCommand, IntelliTrack
Turnaround & Reliability Specialists
Expertise in turnaround planning, reliability-centered maintenance, and operational efficiency
Turnaround Excellence Leaders
80%
Turnaround efficiency improvement
Discover how intelliSPEC turns the toughest utility and power operations into smooth, efficient, and fully compliant workflows through the perspective of the experts who experience it firsthand
Asset monitoring, corrosion detection, mechanical integrity assessments
Hidden corrosion and mechanical integrity issues causing unexpected failures and safety risks in critical manufacturing equipment.
Comprehensive asset integrity platform with AI-powered corrosion detection, automated mechanical integrity assessments, and real-time monitoring.
Achieved 98% asset integrity compliance and prevented catastrophic failures through predictive corrosion detection.
“intelliSPEC transformed our asset integrity program. We now detect corrosion issues before they become disasters, ensuring the safety of our operations and preventing costly downtime.”
Asset Integrity Manager
Precision Manufacturing Corp
Equipment inspections, regulatory compliance, safety standards
Manual equipment inspections taking weeks, missing critical defects, and failing regulatory compliance.
Digital inspection platform with AI-powered defect detection, automated reporting, and compliance tracking.
Achieved 100% compliance rate and reduced inspection time by 70%.
“The digital inspection system revolutionized our compliance program. We now catch every defect and maintain perfect regulatory standing.”
Chief Manufacturing Inspector
Industrial Compliance Solutions
Asset reliability, preventive maintenance, equipment integrity
Critical equipment failures causing production shutdowns and safety hazards due to reactive maintenance approach.
Predictive maintenance system with asset health monitoring, failure prediction, and integrity-based maintenance scheduling.
Prevented 85% of equipment failures and achieved 99.5% asset availability.
“The asset integrity insights transformed our maintenance from reactive to predictive. We now maintain equipment health proactively.”
Manufacturing Maintenance Manager
Advanced Asset Solutions
Regulatory compliance, audit readiness, standards adherence
Manual compliance tracking leading to audit failures, regulatory fines, and production shutdowns.
Automated compliance management with real-time monitoring, audit trail generation, and regulatory reporting.
Achieved 100% audit success rate and eliminated regulatory violations.
“The automated compliance system ensures we never miss a requirement. Our auditors are impressed with our documentation.”
Manufacturing Compliance Director
Regulatory Excellence Corp
Equipment safety, integrity compliance, hazard prevention
Equipment-related safety incidents and integrity failures causing worker injuries and regulatory violations.
Integrated safety and asset integrity management with hazard prediction, compliance monitoring, and preventive controls.
Achieved zero equipment-related incidents and 100% safety compliance rating.
“The integrated safety and integrity platform prevents hazards before they occur. Our safety record has never been better.”
Safety & Asset Integrity Director
Secure Manufacturing Systems
Asset reliability, failure analysis, integrity optimization
Recurring equipment failures with no clear root cause analysis, leading to repeated downtime and high maintenance costs.
Advanced reliability engineering with failure mode analysis, asset health modeling, and integrity optimization.
Increased mean time between failures (MTBF) by 300% and reduced maintenance costs by 40%.
“The reliability insights revealed failure patterns we never understood. Our equipment now runs longer and more reliably than ever.”
Chief Reliability Engineer
Advanced Reliability Solutions
Quality assurance, quality control, inspection workflows
Manual QA/QC processes causing inconsistencies, missed defects, and compliance gaps in manufacturing operations.
Digital QA/QC platform with automated inspection workflows, real-time quality monitoring, and comprehensive compliance tracking.
Achieved 100% QA/QC inspection coverage with 99.99% quality rate and zero compliance violations.
“The QA/QC platform revolutionized our inspection processes. We now catch every defect, maintain perfect compliance, and deliver consistent quality to our customers.”
QA/QC Director
Precision Quality Systems
APIs sync assets and work orders while ingesting historian tags to generate model features.
Yes. Real-time defect detection prevents escapes and initiates immediate line corrections.
Digital records capture images, measurements, signatures, and provide a complete audit trail.
Yes. Dashboards track throughput, OEE factors, and alerts to identify constraints by cell or shift.
Yes. Data captured offline securely syncs once connectivity is restored.
Findings generate CAPAs with assigned owners, SLAs, verification steps, and e-signatures.
Pilots can launch in weeks, scaling to multiple sites using templates, connectors, and governance frameworks.
Yes. Rules can be set per product or line to manage sampling, tolerances, and alerts.
RBAC, encryption, SSO, network allow-lists, and detailed audit logs safeguard data.
Common KPIs include reduced downtime, lower scrap/rework, improved OEE, and fewer audit findings.